Atomoving

Drum Handling Equipment

Barrel Lifter

450KG Manual Barrel Lifter

    • Precision Hydraulic Ratio: Delivers 11.6mm (0.46 in) of lift per pump stroke, optimizing operator effort during pallet clearance.
    • Standardized Compatibility: Engineered specifically to secure and transport 210 Liter (55 gallon) steel drums with a 572mm (22.5 in) diameter.
    • High Structural Stability: A net unit weight of 165kg (363 lbs) provides a low center of gravity for stable maneuvering under full load.
    • Process Control Options: Available with an integrated weighing scale featuring ±0.3% accuracy for precise inventory management.

     

The DTF450 is a specialized manual barrel lifter engineered for the efficient handling of rimmed steel drums in high-density warehouse environments. Designed with a rated lifting capacity of 450kg (990 lbs), this hydraulic unit specifically addresses the challenge of loading and unloading 210 Liter (55 gallon) drums from standard pallets. It achieves a maximum lifting height of 500mm (19.7 in), providing ample clearance for pallet stringers and containment skids. The chassis geometry is optimized for narrow aisles, while the optional stainless steel configuration meets strict hygiene standards for food and chemical processing applications. This unit eliminates manual strain, adhering to ergonomic safety protocols for heavy cylindrical loads.

Models for Barrel Lifter

Model DTF450
Lifting Capacity
kg (lb.)
450 (990)
Lifting Height
mm (in.)
500 (20)
Lifting Per Stroke
mm (in.)
11.6 (0.5)
Drum Size
mm (in.)
572 mm (22.5” diameter), 210 lifters (55-gallon)
Net Weight
kg (lb.)
165 (363)
Happy warehouse worker operating a forklift for material handling, surrounded by stocked shelves in an organized warehouse environment

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Performance

Optimized Hydraulic Displacement & Ergonomics

The hydraulic system of the DTF450 is calibrated to maximize lift efficiency while minimizing operator fatigue. The pump mechanism delivers a lift rate of 11.6mm (0.46 in) per stroke. For a standard pallet clearance requiring approximately 150mm (5.9 in) of lift, the operator can achieve necessary ground clearance in significantly fewer strokes compared to generic jacks. This hydraulic ratio ensures that the full 450kg (990 lbs) working load limit can be managed manually without exceeding recommended ergonomic force limits, ensuring sustained operational throughput.

Stability & Geometric Precision

Unlike lightweight aluminum trolleys, the DTF450 features a substantial net weight of 165kg (363 lbs). This mass is a direct result of heavy-gauge steel construction, which serves to lower the center of gravity and acts as a counter-balance when the drum is elevated to its maximum 500mm (19.7 in) height. The front chassis is specifically dimensioned to accommodate 572mm (22.5 in) diameter drums, ensuring a secure fit. This specific geometry prevents load shifting during transport, a critical safety factor when maneuvering heavy liquid loads in confined operational footprints.

Optional Instrumentation for Process Integrity

For facilities requiring strict inventory control or dosing accuracy, the DTF450 offers an integrated weighing scale option. This component delivers ±0.3% accuracy, allowing operators to verify the weight of a 210 Liter (55 gallon) drum immediately upon lifting, eliminating the transit time to a stationary floor scale. Furthermore, for corrosive environments or cleanrooms, the unit can be fabricated in stainless steel, replacing standard painted carbon steel to prevent oxidation and particulate contamination, ensuring compliance with GMP or ISO cleanliness standards.

Frequently Asked Questions

What is a barrel lifter and how does it work?

A barrel lifter is a specialized material handling tool used to safely lift, move, and transport heavy drums or barrels in industrial environments. It typically uses a mechanical, hydraulic, or electric lifting system combined with a clamping or cradle mechanism to secure drums firmly. The lifter removes the need for manual lifting, allowing operators to move and position drums with minimal effort and maximum stability.

Should drums be lifted manually when they are stacked?

No, drums should never be lifted manually when stacked or at height. Manual handling of stacked drums poses serious risks such as falling loads, back injuries, crushed limbs, and spills. Always use dedicated drum handling equipment like drum stackers, barrel lifters, or forklift attachments to safely lift, arrange, or remove stacked drums.

Is it okay to stack drums on top of each other?

Yes, drums can be stacked safely if done correctly. Only stack stable, undamaged drums on level, solid surfaces, and follow the manufacturer’s stacking guidelines. Avoid overstacking, ensure proper weight distribution, and use drum pallets or stacking frames if needed. Drums containing hazardous materials must follow local safety and storage regulations to prevent tipping or leakage.

Reference

[1] STS Handling. “STS Handling”. STS Handling, Accessed February 22, 2026. https://www.sts-handling.com/.

[2] Lifting Equipment Store. “Drum Handling Equipment”. Lifting Equipment Store, Accessed February 22, 2026. https://liftingequipmentstore.com/collections/drum-handling-equipment.